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Phase-Change Cold Plate&Hybrid Air-Liquid Cooling

Views: 0     Author: Site Editor     Publish Time: 2025-06-11      Origin: Site

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Phase-Change Cold Plate Technology: Revolutionizing High-Density Cooling

Core Principle: Fluorinated coolants (e.g., R134a, R513A, R1234yf, 3M Novec HFE-7000) serve as working fluids in cold plates. Upon absorbing heat from high-power chips like GPUs/CPUs, these coolants undergo phase change (liquid-to-vapor), significantly enhancing heat transfer efficiency. Key advantages include:

  • Safety: Leaked fluorinated fluids vaporize into non-conductive gases, eliminating electrical hazards.

  • Performance: Supports up to 2.5 kW/GPU and 175 kW/rack, with heat dissipation capacity reaching 8 W/(cm²·℃).

System Architectures:

  1. Gravity-Driven Thermosyphon:

    • Mechanism: Utilizes temperature gradients to circulate coolant without pumps.

    • Benefits: Zero moving parts, maintenance-free, and ideal for edge computing. Achieves PUE ≤ 1.07 and supports 100 kW/rack densities.

    • Example: SEGUENTE’s passive loop design.

  2. Pump-Driven Thermosyphon (Active):

    • Mechanism: Employs refrigerant pumps for flexible heat exchanger placement, enabling multi-rack scalability.

    • Status: Primarily in R&D (e.g., NVIDIA’s prototype); limited commercial deployment.


Hybrid Air-Liquid Cooling: Adaptive Solutions for Diverse Data Centers

Hybrid systems address three critical scenarios:

  1. Legacy Facility Retrofits: Reuse existing air-cooling infrastructure.

  2. Space-Constrained New Builds: Avoid complex piping in limited-floor-area facilities.

  3. Outdoor Unit Consolidation: Merge cooling towers/condensers for air and liquid systems.

Innovative Hybrid Solutions:

ScenarioSolutionKey Products/Approaches
Legacy RetrofitsAir-Cooled CDUs- CoolIT AHx Series: 2–100 kW capacity.
- TOP-C Rack CDU: 110 kW capacity.
- Inspur Variants: Integrated, rack-mounted, or rear-door designs.
Space LimitationsAir-Liquid Hybrid TerminalsOCP’s Chilled Door + CDU: 27°C supply water cools air via rear doors → heated to 34°C → feeds CDU for liquid cooling → returns at 44°C.
Outdoor Unit SharingUnified Air-Liquid SourcesNortek SPLC: Uses microporous hydrophobic membranes to isolate water/air while achieving near-dew-point temperatures.

Future Outlook & Challenges

  • Phase-Change Cold Plates: Need optimization for vapor-liquid separation and flow resistance reduction in microchannels.

  • Hybrid Systems: Require standardization to simplify deployment.

  • Sustainability: Fluorinated fluid management and PUE optimization remain focal points.

Conclusion: Phase-change cold plates and hybrid cooling represent pivotal advancements for AI-driven, high-density data centers. While gravity thermosyphons excel in edge reliability, hybrid solutions bridge legacy and modern infrastructure gaps—enabling sub-1.1 PUE and scalable heat reuse.



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