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ZH004 Zipper Fin Heatsink for Broadcom Trident 3 Switch

Product Name: Zipper Fin Heatsink ZH004
Feature: Zipper Fin, Heat Pipe, Copper Sheet
Size:160x85x23mm
Surface Treatment: Nickel Plating
Application: Broadcom Trident 3, Switch
  • ZH004

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ZH004 zipper fin heatsink Broadcom Trident 3 switch

Product Core: High-Performance Heatsink Designed for Data Center Switches

The ZH004 is a specialized high-performance heatsink designed for Broadcom Trident 3 series switch chips, featuring zipper fin, heat pipe, and copper baseplate composite technology to deliver excellent cooling performance within a compact 160×85×23mm footprint. As a networking equipment thermal specialist, we help switch manufacturers ensure Trident 3 chips operate stably in data center environments, preventing performance degradation caused by overheating.

Core Values

  • Broadcom Platform Dedicated: Optimized specifically for Trident 3 series switch chips

  • Composite Cooling Technology: Zipper fins + heat pipes + copper baseplate for maximum efficiency

  • Data Center Grade Reliability: Nickel plating for harsh environments

  • Temperature Stability Assurance: Ensures switches operate within stable temperature ranges

  • OEM Customization Services: Complete solutions for switch manufacturers

Technology Innovation: High-Efficiency Composite Cooling

  • Zipper Fin Process: Precision interlocking arrangement technology maximizes cooling area within limited space. 0.15mm ultra-thin aluminum sheets arranged alternately create unique airflow turbulence channels, increasing heat transfer coefficient by over 25%. The zipper structure also enhances structural strength of the fin array, providing excellent vibration resistance.

  • Heat Pipe Efficient Conduction: Four high-performance sintered heat pipes optimized for Trident 3 chip thermal distribution. C-shaped bend design extends from chip center to both sides of the fin array, enabling rapid and uniform heat distribution. Each heat pipe delivers >50W thermal conductivity, with total capacity exceeding 200W.

  • Copper Baseplate Precision Machining: 3mm thick C1100 high-purity copper baseplate with thermal conductivity 398W/m·K. Baseplate surface flatness <0.05mm ensures perfect contact with chip IHS. Precision milling minimizes contact thermal resistance.

  • Nickel Plating Surface Treatment: 8-12μm electroplated nickel layer passes 96-hour salt spray testing, meeting data center environmental requirements. Nickel-plated surface resists oxidation and corrosion, maintaining cooling performance over long-term use.

Application Scenarios and Customer Value

  • Data Center Ethernet Switches: Trident 3 chips are widely used in 25G/100G data center switches. ZH004 ensures stable chip operation at 40°C ambient temperature, supporting high-density port configurations and preventing packet loss and performance degradation caused by overheating.

  • Enterprise Core Switches: Enterprise network core equipment requires 7×24 stable operation. ZH004's nickel plating adapts to enterprise server room environments, with long-life design reducing maintenance frequency and ensuring core network reliability.

  • Campus Network Aggregation Switches: Campus environments experience significant temperature fluctuations, demanding robust thermal solutions. ZH004's wide temperature adaptability ensures stable equipment performance through seasonal temperature changes.

Core Customer Value:

  • Performance Assurance: Ensures Trident 3 chips operate stably at full load, preventing throttling.

  • Density Enhancement: Compact design supports higher port density switches.

  • Reliability Improvement: Reduces cooling-related failures, enhances network availability.

  • Energy Efficiency Optimization: Low airflow resistance design reduces fan power consumption.

  • Fast Time-to-Market: Standardized solution shortens switch development cycles.

FAQs

Q:Do you have your own brand?

A:Yes. Our brand name is GREATMINDS.

Q:Are you a manufacture or trading company?

A:We design and produce thermal products by ourselves.

Q:Where is your plant?

A:We have two plants. One is at Suzhou in eastern China, and the other is at Dongguan in southern China.

Q:What thermal products do you supply?

A:We have heatsink, fan, heapipe, vapor chamber, liquid cooling solution, and so on.

Q:Which types of heatsinks do you supply?

A:Our products cover many processes, extrusion, die casting, skived fin, zipper fin, soldering,friction stir welding, vaccum brazing, and so on.

Q:What is the leadtime for prototype?

A:It depends on different type of products. Usually it takes 2-3 weeks.

Q:Do you have a NPI process in your company?

A:Yes. Tooling samples and trial run will be strictly implemented before mass production.

Q:What capabilities do you have in your plant?

A:We have stamping, machining, and soldering production in house.


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 Suzhou Greatminds Thermal Control Technology Co.,Ltd.Building 7, Zhongchuanglian Technology Industry Park, No.35 Dongfu Road, SIP, Suzhou
 Dongguan Greatminds Electronic Technology Co.,Ltd. #101,Builidng 14, #142 West Jinghai Road, Chang'an, Dongguan
 info@greatminds.com.cn

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